Rare Earth Permanent Magnet Manufacturing: Innovation landscape report

This report explores UK capabilities and innovation opportunities in rare earth permanent magnet manufacturing.

Produced by: Carbon Limiting Technologies for Innovate UK

Posted on: 6 July 2025

Overview

The Circular Critical Materials Supply Chain (CLIMATES) programme worked on a series of groundbreaking innovation landscape reports, aimed at securing and innovating across the rare earth elements (REEs) value chain.

This report examines the innovation landscape for Rare Earth Permanent Magnet (REPM) manufacturing. It assesses current methods, innovation areas, UK capabilities, and global benchmarks, providing strategic recommendations to improve competitiveness and resilience in the REE supply chain.

Key findings

This report explores the following key innovation needs and opportunities in rare earth permanent magnet manufacturing:

  • Make assembly for REPMs into end products easier
  • Develop rapid and reconfigurable supply in the UK
  • Reduction of heavy REEs (HREE) in magnets
  • Develop REE magnets for the aerospace industry
  • Workforce development
  • Stable early-stage financial funding
  • International collaborations

More details about this publication

 

Context

This Innovation Landscape Report on Rare Earth Permanent Magnet (REPM) Manufacturing forms part of a series of reports into the UK Rare Earth Elements (REEs) Value Chain, commissioned by Innovate UK as part of the Circular Critical Materials Supply Chains (CLIMATES) Programme which was established to develop and support critical materials supply chains within the UK, beginning with REEs.

There are six publications in this series – an executive summary and five innovation landscape reports. Each report identifies UK capabilities, global comparisons, and innovation opportunities.

Purpose

The reports highlight the strategic importance of REEs to the UK economy, emphasising their role in clean energy and digital technologies. Innovation is seen as key factor in the UK to building resilience and reducing dependency on monopolised global sources.

This report reviews the UK innovation landscape for REPM manufacturing and how it can be leveraged to increase competitiveness and reduce vulnerabilities in the REPM supply chain. Specifically, we examine the current state of magnet manufacturing, identify key innovation areas, assess the UK’s capabilities, and map them against its innovation needs to outline challenges and opportunities.

What’s included

  • Executive summary
  • Background context on magnet manufacturing
  • Mapping the current magnet manufacture UK innovation landscape
  • Assessing UK innovation landscape challenges and needs

 

Related programmes

Critical Materials Supply Chain Innovation Network

Critical Materials Supply Chain Innovation Network

Connect with partners and access funding, collaboration and commercial opportunities that strengthen the UK’s critical materials supply chains.

Circular Critical Materials Supply Chains

Circular Critical Materials Supply Chains

The CLIMATES programme supports the development of resilient, UK-based supply chains for rare earth elements. It aims to strengthen collaboration across sectors and build robust, circular supply chains ensuring a secure and sustainable supply of critical materials.

Close

Connect with Innovate UK Business Connect

Join Innovate UK Business Connect's mailing list to receive updates on funding opportunities, events and to access Innovate UK Business Connect's deep expertise. Please check your email to confirm your subscription and select your area(s) of interest.